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Phoenix ID Grinder by Weldon Solutions

Single or Dual Spindle ID Grinding

The Phoenix ID Grinder is Weldon's new compact ID Grinder. The Phoenix can automatically grind diameters, tapers, chamfers, radii, shoulders, and contours in one set-up and one continuous operation using a GE Fanuc CNC control.
Phoenix ID Grinder

The Dual Spindle option offers the possibility to grind two different surfaces in one setup or accomplish a rough and finish grind in a single chucking. The grinder can be configured with spindles to best match the diameters that are being ground for the highest possible performance. The addition of a variable speed rotary dresser allows for dressing of both aluminum oxide and superabrasive grinding wheels.

Read our Phoenix Case Studies:

Phoenix Single Spindle Gear Grind Case Study

Phoenix Dual Spindle CBN ID Grinder Case Study

Phoenix Single Spindle CBN ID Cam Grinder Case Study

Features

GE Fanuc model 18i TB CNC Control with Color LCD
160 meters part program storage, 63 PGMS
Shear Damper machine base
Precision cross-roller linear way system
Low inertia break-away coupling, X axis
Automatic Trabon lubrication system
Heavy-duty live spindle workhead, 6A2, #5 MT
Servo work drive, 5HP, 0 to 600 RPM
Full Enclosure
Air conditioned electrical panel
Work area lighting
Workhead mounted diamond adapter
Coolant plumbing and bed-wash system
Grinding wheel and quill
Set-up tools

General Specifications

Machine Capacities
Max. Work Swing: 16 "
Wheel table travel: 26"
Maximum workpiece weight: 200 lbs.
Centerline of workpiece, height from floor: 42"
Maximum worktable travel speed: 600"/min.


Workhead
Heavy-duty, preloaded precision antifriction bearings
Spindle nose (ASME Standard): 6" A2
Through-hole diameter in spindle for draw bars and aire tubes: 1.0625"
Spindle speed range is indefinitely variable and programmed by percentage w/ manual speed override located on operator control station: 0-600 rpm
Maximum runout: .000050"
motor, GE Fanuc AC servo drive: 5 hp


Wheelhead
Travel Distance:15.25"
Motor: 13KW
Wheel Speed: 30,000 RPM
Motorized wheel spindle (high frequency)

Table
GE Fanuc AC digital servo drives
Command resolution, least programmable increment: 0.000010"
Precision ground preloaded ballscrews
Way construction: hardened and ground, truck and rail style
Bearings, preloaded: recirculating cross roller type

Machine Dimensions and Construction
Dimensions: 95 "W x 90 "D x 85 "H
Weight: 14,500 lbs.
Construction: welded steel Shear Damper™
Foundation: 6" concrete floor required
Three-point antivibration suspension system requiring no floor attachment.

Coolant System
Machine is set up to funnel coolant out ot an optional coolant filter or tank system via sheet metal trough. All necessary piping and solenoids for coolant control from he machine control are provided.



Lubrication
Wheel Spindle: Air/Oil mist
Workhead spindle: Permanent grease-packed
Ballscrews: Automatic positive pressure
Ways: Automatic positive pressure
Safety detect interlock to prevent cycling of operation if low air pressure or low oil level is sensed automatic programmed cycle to lubricate machine when started up

Electrical Specifications
Complete tools and electrical equipment wired in accordance with IEC electrical standards for metalworking machine tools
Standard Voltage: 460 volts, 3-phase, 60 Hertz, AC
(any other voltage must be referred to the factory for price and delivery)

Pneumatics
Air Pressure: 80 psi
Air Volume: 5 SCFM
Note: System requires a filtered and dry air source

CNC Control Specifications - GE Fanuc 21i-TB
User-friendly full CNC contouring system
Inch/metric programming
Manual pulse generator
Full linear and circular contouring and positioning
Digital GE Fanuc and AC servo systems
Direct RPM programming or constant surface feet per minute
Distributed microprocessor-based
Built-in diagnostics
9" LCD display, color
Macro subroutines
Automatic recognition of EIA or ISO coding
Decimal point programming
Absolute/Incremental programming
Background part program editing
Program number search/display
Single block/dry run operational modes
Software overtravel checking
Versatile interface, allowing for easy addition of gaging, machine monitoring, robotics, etc.
RS 232 interface
0.00010" command resolution
Automatic update of offsets
Program storage, 160 meters

Miscellaneous Standard Equipment
1 set CNC control manual
1 ea Operation manual (for operation, lubrication, and service)
1 ea parts directory
Pain color: Weldon Ivory, Black base

Machine Demonstration
Runoff at Weldon will consist of grinding a standard Weldon test part. Any deviation from this, such as specific customer parts, large quanitties, or statistical runoffs will be priced accordingly.


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