Grinders
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Grinders
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Grinders
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Automation for Grinding

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AGN4 by Weldon Solutions

Compact Precision

The AGN4 has been designed to produce high precision small parts and is capable of performing plunge, contour, and traverse grinding operations. This compact machine occupies only 30 square feet of floor space, but its standard configuration makes it adaptable for factory automation. The fully enclosed grinder is available with either a straight or 30° angular wheelhead.
Phoenix ID Grinder

The grinder is equipped with a combination live/dead spindle workhead for versatility. Highly rigid hydrodynamic wheel spindle bearings assure superior accuracy and smooth surface finishes.

A GE Fanuc CNC control is standard on the AGN4. Available options include an automatic loader, in-process OD gauge, automatic lateral locator, and various wheel dressers.

Download a PDF of our AGN4 Brochure

Read our latest AGN4 Case Studies:

AGN4 Robot Tended Straight Wheelhead Grinder with Integrated Feeder and Washer Case Study

AGN4 Robot Tended Angular Wheelhead Grinder Case Study

AGN4 Gantry Automated Valve Body Grinder Case Study

AGN4 Gantry Automated Chucking Grinder Case Study

Features

GE Fanuc model 21i TB CNC Control
Cast iron machine base
Vee & flat pressurized way system
Combination live & dead spindle workhead
Workhead mounted diamond holder
Servo work drive
Hydromatic wheel spindle bearings
Power operated tailstock
14" X 2" wheel guard capacity
Full enclosure
Variable speed wheel drive with dynamic braking
Work area lighting
Workhead mounted diamond adapter

General Specifications

Capacity
Max. Work Swing: 7"
Max. Distance Between centers: 10"
Max. Supportable Weight: 44 lbs.


Workhead
Work Speeds, variable: 0 - 1800 rpm
Center taper: #2 Morse
Workhead Spindle: live/dead spindle
Workhead thru hole: 0.625"


Wheelhead
Travel Distance: 6.7"
Rapid Traverse Rate: 320 inch/min
Programmable Feed Rate: 0.00001 - 200 inch/min
Straight or Angle: 0 or 30 degrees fixed
Wheel spindle bearings: hydrodynamic
Tailstock
Work center taper: #2 Morse
Quill travel distance: 1.2"
Quill advance/retraction: pneumatic


Grinding Wheel
Size (OD x width x ID): 14" x 2" x 5"
Standard surface speed: 8800 SFPM

Table
Travel Distance: 14"
Rapid-Traverse Rate: 640 inch/min
Programmable Feed Rate: 0.0001-200 inch/min
Swivel of Taper Adjust: +/- 1 Degree
Way Construction: ground, vee and flat pressurized

Motor
Work Spindle: 1.9 hp AC servo
Wheel Spindle: 5 hp T.E.F.C.
Wheel Spindle Lube: 1/10 hp
Hydraulic Oil: 1 hp
X and Z axis AC servo: 0.6 hp

Machine Dimensions and Construction
Dimensions: 58"W x 76"D x 74"H
Centerline of workpiece, height from floor: 41"
Weight: 4,600lbs.
Construction: Cast Iron
Foundation: 6" reinforced concrete floor required
Tank Capacities

Way lubrication oil tank: 1 gallon
Wheel spindle lubrication tank: 4 gallon




Lubrication
Wheel Spindle: Recirculating Hydraulic Oil
Ways: Recirculating Lube Oil
Ballscrews: Recirculating Lube Oil
Workhead Spindle: Permanent grease packed
Footstock: Recirculating Hydraulic Oil

Electrical Specifications
Standard Voltage: 208/240 volts, 3-phase, 60 Hertz, AC
(any other voltage must be referred to the factory for price and delivery)

Pneumatics
Air Pressure: 80 psi
Air Volume: 5 SCFM
Note: System requires a filtered and dry air source

CNC Control Specifications - GE Fanuc 21i-TB
Manual pulse generator
Full linear and circular contouring and positioning
GE Fanuc digital and AC servo systems
Direct RPM programming or constant surface feet per minute
Built-in diagnostics
7.2" LCD display, monochrome
Macro subroutines
Automatic recognition of EIA or ISO coding
Decimal point programming
Absolute/Incremental programming
RS 232 interface
0.00010" command resolution
Automatic update of offsets
Program storage, 160 meters


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